Deployed.Measured. Referenceable.
Real installations, real numbers. Where a customer's name is under NDA we say so rather than dressing it up.
Four installations across three platforms.
CHALLENGE
- 20 repetitive pallet-handling roles across multiple shifts
- $1.43 million annual labor burden
- 40% turnover rate: eight replacement events per year at $16,250 each
SOLUTION
- 23-robot VisionNav fleet under our RaaS program
- $81,342 per month with equipment, guaranteed maintenance, parts and software included
- We carry the deployment risk on the customer's behalf
RESULT
- $453,900 net annual savings after guaranteed maintenance
- 32% payroll reduction starting day one
- Savings compound with every wage increase no longer absorbed
CHALLENGE
- Lopsided super-sacks and uneven weight distribution
- Rough CHEP pallets through a full trailer cycle
- An edge case chosen specifically because it breaks tolerance-sensitive machines
SOLUTION
- Autonomous VisionNav trailer loading and unloading
- Non-uniform and mixed loads handled without pre-sorting
- Filmed on site, full cycle documented
RESULT
- Full trailer cycle completed on non-uniform loads
- Defeated the edge case that eliminates tolerance-sensitive equipment
- Footage available, watch below
Proof run → live deployment
Non-uniform loads. Full trailer cycle.
A large coffee producer shipped their own super-sacks and rough CHEP pallets to our Lawrenceville facility so we could run their real freight through a full autonomous load and unload before anyone committed to anything. This is that run — the awkward pallets they were told could not be automated. They run the system today.
CHALLENGE
- High-volume floor-to-rack transfer with stacking and destacking
- Large facility footprint requiring coordinated multi-robot operation
- Single safety case and single integration project required
SOLUTION
- More than 50 VNP15 stackers operating at one site
- Coordinated under a single fleet manager
- One integration project, one safety validation, one service relationship
RESULT
- One platform, one safety case, one integration project
- Fleet scale achieved without proportional overhead
- Single-vendor accountability across the full deployment
CHALLENGE
- Handheld scanning at the dock creating manual scan events
- Missed reads and gaps in visibility
- No continuous inventory position data feeding the WMS
SOLUTION
- Overhead passive RFID antennas with Omni-Ware middleware
- Location resolved to 1–3 feet at each, case and pallet level
- Continuous scanning: no trigger, no operator action
RESULT
- Handhelds eliminated at the dock
- Always-on visibility feeding the WMS in real time
- Passive directionality: inbound and outbound recorded automatically
Always-on dock door RFID
Continuous tag capture at the dock.
Watch overhead passive RFID antennas capture every tag as loads move through the dock door. No handheld, no trigger, no missed read.
Technology partners and platforms.
WDX GROUP
VISIONNAV ROBOTICS
FALCON AUTOTECH
RF CONTROLS
OMNI-WARE
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